Large-Size LED Assembly Reflow Oven with Eight Heating-Zones E8

Introduce:

High-end reflow oven in China
Heating System
> Eight groups of top and bottom forced hot air convection heating zones.
> Patented heating plates in each zone uniformly transfer heat to the PCBs using forced hot air convection.
> Independent temperature control in each zone to ensure temperature uniformity within the process tunnel.
> Power consumption savings of 1/3 as compared to other systems.
> Patented motorized blower in each zone is designed to ensure stable air pressure, withstand high process temperature and is disturbance-free.
> Audible and light tower alarm for temperature limits, PCB drop, PCB jam and blower malfunction.
> Fast start-up (within 20 minutes) from room temperature to work temperature due to the high efficiency of the motorized heating plates.
Cooling System
> Two (2) groups of forced air convection cooling zones.
Distortion-free Conveyor System with Automated Chain Lubrication
> Combined pin chain rail and mesh belt conveyor system (Note: Mesh belt is not available on machines with center board support. )
> Closed-loop computer control of the conveyor provides a precise and repeatable reflow process.
> Automated chain lubrication system with a computer controlled central reservoir. Lubricant is added directly to the conveyor brush eliminating operator interface for this maintenance.
Fresh Air Recharge System
> Fresh air is supplied to each zone uniformly to provide a rapid process transfer.
Flux Management System
> Air amplifier forces supercharged flux collection and recirculation.
> Flux exhaust chimney with drawer shaped filter net is easy to access for maintenance.
Control System
> PC control system with windows based control software.
Additional Features
> Integrated UPS will be automatically activated in case of main power failure and will keep control PC and conveyor running for minimum 8 minutes to send out PCBs inside the oven tunnel.
> Motorized hood lift allows easy access to the inside of the oven for service and maintenance.
> Five (5) profiling ports and integrated profiling software are designed for convenient temperature profiling.
> Swing arm control PC station
> Four (4) emergency stop switches
> Two (2) exhaust ports
> SMEMA interface

> System documentation

Model	E8
GENERAL
Outside dimension	5140x1300x1580mm
Standard color	Computer grey
Weight	1800kg
Number of heating zones	Up8/bottm8
Lengthof heating zones	2900mm
Number of cooling zones	2(built-in)
Exhaust volume	10M3/minx2 Exhausts
Standard feature of control system
Electric supply required	3phase, 380V 50/60Hz
Electric power required	64KW
Power for warm up	32KW
Power consumption	10KW
Heating pattern	Up& Bottom Hot air
Warming time	Approx. 30minute
Temp. setting range	Room temp__300degree
Control system	PLC+ Computer
Temperature control method	PID close loop control +SSR driving
Temperature control precision	± 1.0degree
Temperature deviation on PCB	± 1.0degree
Data storage	Process data and status storage (80GB)
Abnormal alarm	Abnormal temperature(extra-high/extra-low temp)
Board dropped alarm	Tower light: yellow warming: Green-normal: Red-abnormal
Standard features of conveyor system
Max. width of PCB	Max: 450mm(Standard)
Rail Number	1 Lane(standard)
Components clearance	Top/bottom clearance of PCB is 25mm
Conveyor height	Light → right(option: R→ L)
PCB transmission agent	Air-reflow=chain +mesh (Standard)
Conveyor height	900/± 20mm
Conveyor speed range	300~2000mm/min